| |
| |
|
| ---------------------------------------------------------------------------------------------------------------------------------------------------------------------- |
| |
GENERAL FORMULAE |
TONS OF REFRIGERATION |
(GPM X DELTA WATER TEMP) / 24 |
AIR-SENSIBLE HEAT (BTUH) |
CFM X 1.085 X (DRY BULB 1 - DRY BULB 2) |
AIR-LATENT HEAT (BTUH) |
CFM X 0.68 X (GRAINS 1 - GRAINS 2) |
AIR-TOTAL HEAT (BTUH) |
CFM X 4.5 X (ENTHALPY 1 - ENTHALPY 2) |
HP - PUMP MOTORS |
(US GPM X FT HD) /
(3960 X PUMP EFFICIENCY) |
HP - FAN MOTOR |
(CFM X INCHES S.P.) /
(6356 X STATIC EFFICIENCY) |
TCU'S |
LOAD + ( 0.5 TONS PER 3/4 HP ZONE) |
RECTIFIERS |
AMPS X VOLTS X 3.414 = BTUH |
|
|
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|
ENERGY AND TEMPERATURE |
1 TON REFRIGERATION |
12,000 BTUH |
1 TON COOLING TOWER |
15,000 BTUH |
|
0.293 WATTS |
1 BTU |
252 CALORIES |
|
0.252 KG-CAL |
-40 F |
- 40 C |
-30 F |
-34.4 C |
-20 F |
-28.9 C |
-10 F |
-23.3 C |
0 F |
-17.8 C |
10 F |
-12.2 C |
20 F |
-6.7 C |
30 F |
-1.1 C |
40 F |
4.4 C |
50 F |
10 C |
60 F |
15.6 C |
70 F |
21.1 C |
80 F |
26.7 C |
90 F |
32.2 C |
100 F |
37.8 C |
|
|
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|
|
|
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|
WATER PRESSURE |
1 PSI |
2.31 FT HD |
6.895< 10ˉ² BAR |
6.8947 KILOPASCALS |
2.036 INCHES OF MERCURY |
|
|
|
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|
FLOW |
1 US GPM |
3.785 LITRES / MINUTE |
227.1 LITRES / HOUR |
0.2271 CU METRES / HOUR |
|
|
|
|
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|
VOLUME |
1 CU FT |
7.481 US GALLONS
0.0283 CU METRES |
1 CU METRE |
35.31 CU FT
264.2 US GALLONS |
1 US GALLON |
3.785 LITRES
0.833 IMPERIAL GALLONS |
2" DIA. PIPE |
0.163 US GALLONS PER FT |
2 1/2" DIA. PIPE |
0.255 US GALLONS PER FT |
3" DIA. PIPE |
0.367 US GALLONS PER FT |
4" DIA. PIPE |
0.653 US GALLONS PER FT |
6" DIA. PIPE |
1.47 US GALLONS PER FT |
8" DIA. PIPE |
2.61 US GALLONS PER FT |
10" DIA. PIPE |
4.1 US GALLONS PER FT |
12" DIA. PIPE |
5.9 US GALLONS PER FT |
|
|
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|
AREA |
1 SQ FT |
0.0929 SQ METRES |
AREA OF A CIRCLE |
(DIA X DIA) X 0.7854 |
CIRCUM OF A CYLINDER |
DIAMETER X 3.1415 |
VOLUME OF A CYLINDER |
(DIA X DIA) X
0.7854 X LENGTH |
|
|
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|
DISTANCE |
1 INCH |
2.54 CM |
1 FOOT |
30.48 CM |
1 YARD |
0.9144 METRES |
1 MILE |
1.609 KILOMETRES |
|
|
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|
PRESSURE DROP ACROSS CONTROL VALVES |
PSI PRESS DROP = (DESIGN GPM / VALVE CV) SQUARED |
|
ELEVATION ABOVE SEALEVEL |
DERATE CONDENSER BY |
2,000 FT |
0.96 |
4,000 FT |
0.91 |
6,000 FT |
0.87 |
8,000 FT |
0.83 |
|
|
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|
PIPE SIZE GUIDE C = 100 |
PROCESS PIPING |
TOWER RETURNS |
PIPE
SIZE |
FLOW
GPM |
LOSSES
FT. PER
100 FT. |
WATER
VELOCITY
FT./SEC. |
FLOW
GPM |
WATER
VELOCITY
FT./SEC. |
1/2" |
4 |
17 |
4.2 |
|
|
3/4" |
9 |
19 |
5.4 |
|
|
1" |
16 |
16.5 |
5.9 |
|
|
1 1/4" |
26 |
10.3 |
5.6 |
|
|
1 1/2" |
40 |
10.7 |
6.3 |
|
|
2" |
75 |
10 |
7.2 |
|
|
2 1/2" |
120 |
10 |
8 |
|
|
3" |
210 |
9.7 |
9.1 |
90 |
3.9 |
4" |
400 |
8.5 |
10.1 |
180 |
4.5 |
6" |
960 |
5.7 |
10.7 |
510 |
5.7 |
8" |
1800 |
4.8 |
11.6 |
900 |
5.8 |
10" |
2700 |
3.3 |
11 |
1600 |
6.1 |
12" |
3600 |
2.4 |
10.4 |
2400 |
6.9 |
14" |
4500 |
2.3 |
10.7 |
3000 |
7.1 |
16" |
5600 |
1.8 |
10.2 |
4000 |
7.3 |
|
|
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|
FRICTION LOSSES IN PIPE FITTINGS IN TERMS OF
EQUIVALENT LENGTHS OF STRAIGHT PIPE |
PIPE
SIZE |
STD.
ELBOW |
TEE
STRAIGHT
THRU |
CHECK VALVE
PORT |
BALL VALVE
(OPEN) |
GATE VALVE
(OPEN) |
1/2" |
1.5 |
3 |
3.5 |
0.6 |
0.3 |
3/4" |
2 |
4 |
5 |
0.8 |
0.5 |
1" |
2.5 |
5.5 |
6 |
1 |
0.6 |
1 1/4" |
3.5 |
7.5 |
9 |
1.2 |
0.8 |
1 1/2" |
4.5 |
9 |
10 |
1.3 |
0.9 |
2" |
5.5 |
12 |
13 |
1.5 |
1.1 |
2 1/2" |
6.2 |
14 |
16 |
1.5 |
1.3 |
3" |
8 |
16 |
20 |
2 |
1.6 |
4" |
11 |
22 |
25 |
|
2.3 |
6" |
16 |
32 |
40 |
|
3.5 |
8" |
21 |
44 |
50 |
|
4.5 |
10" |
26 |
55 |
65 |
|
6 |
12" |
30 |
65 |
75 |
|
7 |
14" |
35 |
80 |
90 |
|
8 |
16" |
40 |
90 |
100 |
|
9 |
|
|
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|
ETHYLENE GLYCOL |
PROPYLENE GLYCOL |
PERCENT
VOLUME |
FREEZE
POINT |
SPECIFIC
HEAT |
PERCENT
VOLUME |
FREEZE
POINT |
SPECIFIC
HEAT |
10% |
23F |
0.957 |
10% |
26F |
0.98 |
20% |
14F |
0.924 |
20% |
18F |
0.96 |
30% |
2F |
0.897 |
30% |
7F |
0.935 |
40% |
-13F |
0.849 |
40% |
-8F |
0.895 |
50% |
-36F |
0.809 |
50% |
-29F |
0.85 |
|
|
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|
SIZING GUIDE LINES |
NOMINAL DESIGN FLOW |
|
COOLING TOWER |
= 4 GPM PER TON |
CHILLING |
= 2.7 GPM PER TON |
WEIGHED WATER TESTS |
|
( GPM X ∆ T ) / 24 = CHILLER TON |
( GPM X ∆ T ) / 30 = TOWER TON |
FT.HD = P.S.I. X 2.3 |
|
PIPE SIZING GUIDE Based on 10' HD loss/100' Pipe |
½ = 2 GPM |
2½ = 90 GPM |
¾ = 5 GPM |
3" = 160 GPM |
1" = 10 GPM |
4" = 320 GPM |
1¼ = 20 GPM |
5" = 600 GPM |
1½ = 30 GPM |
6" = 900 GPM |
2" = 50 GPM |
8" = 2000 GPM |
|
|
----------------------------------------------------------------------------------------------------------------------------------------------------------------------
|
COMMONLY USED FORMULAE AND CONSTANTS |
TONS = |
( GPM X ∆ T ) / 24 |
Nominal Tons |
|
|
|
Pipe |
CHW |
|
|
|
Size |
or |
|
|
|
(Inches) |
CTW |
GPM |
|
|
|
|
|
GPM |
= GALLONS PER MINUTE |
1 |
3 |
10 |
1 GAL |
= 8.3# |
1 ½ |
10 |
30 |
1 CU FT |
= 7.5 GALLONS |
2 |
17 |
50 |
1 TON |
= 12000 BTU/HR |
2 ½ |
30 |
90 |
EWT °F |
= ENTERING WATER TEMP °F |
3 |
53 |
160 |
LWT °F |
= LEAVING WATER TEMP °F |
4 |
107 |
320 |
RISE °F |
= LWT ― EWT |
5 |
200 |
600 |
|
|
6 |
300 |
900 |
|
|
----------------------------------------------------------------------------------------------------------------------------------------------------------------------
|
TEMPERATURE |
°F |
°C |
°F |
°C |
°F |
°C |
0 |
―17.8 |
7 |
―13.9 |
30 |
―1.1 |
1 |
―17.2 |
8 |
―13.3 |
35 |
1.7 |
2 |
―16.7 |
9 |
―12.8 |
40 |
4.4 |
3 |
―16.1 |
10 |
―12.2 |
45 |
7.2 |
4 |
―15.6 |
15 |
― 9.4 |
50 |
10.0 |
5 |
―15 |
20 |
― 6.7 |
55 |
12.8 |
6 |
―14.4 |
25 |
― 3.9 |
60 |
15.6 |
|
|
----------------------------------------------------------------------------------------------------------------------------------------------------------------------
|
METRIC CONVERSION TABLE |
To Convert |
|
Multiply |
To Convert |
|
Multiply |
from |
To |
by |
from |
To |
by |
To Convert |
|
|
Power |
|
|
US gpm |
liters/min |
3.785 |
ft-lb/sec |
watts |
1.356 |
US gpm |
liters/hr |
227.1 |
hp |
watts |
745.7 |
US gpm |
cu m/hr |
0.2271 |
hp |
kw |
0.7457 |
cfm |
liters/min |
28.317 |
hp |
cheval-vap |
1.0139 |
cfm |
cu m/min |
0.02832 |
|
|
|
cfm |
cu m/hr |
1.6992 |
|
|
|
Unit Weight |
|
|
Heat |
|
|
lb/ft |
kg/m |
1.4881 |
Btu |
gr-cal |
252 |
lb/sq in |
gr/sq cm |
70.31 |
Btu |
kg-cal |
0.252 |
lb/sq in |
kg/sq cm |
0.07031 |
Btu/lb |
kg-cal/kg |
0.5556 |
lb/cu in |
gr/cu cum |
27.68 |
Btu/sq ft |
gr-cal/sq cm |
0.2713 |
lb/cu ft |
kg/cu m |
16.018 |
Btu/cu ft |
kg-cal/cu m |
8.899 |
Length |
|
|
Weight |
|
|
inches |
mm |
25.40 |
grains |
grams |
0.0648 |
inches |
cm |
2.540 |
ounces |
grams |
28.350 |
inches |
meters |
0.0254 |
ounces |
kg |
0.02835 |
feet |
meters |
0.3048 |
pounds |
kg |
0.4536 |
feet |
km |
0.0003048 |
pounds |
tonnes |
0.000454 |
yards |
meters |
0.9144 |
US tons |
kg |
907.2 |
yards |
km |
0.0009144 |
US tons |
tonnes |
0.9072 |
miles |
km |
1.609 |
long tons |
kg |
1016 |
|
|
|
long tons |
tonnes |
1.0160 |
Volume |
|
|
Area |
|
|
cu inches |
cu cm |
16.387 |
sq inches |
sq mm |
645.2 |
cu inches |
liters |
0.01639 |
sq inches |
sq cm |
6.452 |
cu feet |
cu meters |
0.02832 |
sq feet |
sq meters |
0.09290 |
cu feet |
liters |
28.317 |
sq yards |
sq meters |
0.8361 |
cu yards |
cu meters |
0.7646 |
sq miles |
sq km |
2.590 |
fl ounces |
cu cum |
29.57 |
acres |
hectare |
0.4047 |
US gal |
cu meters |
0.003785 |
|
|
|
US gal |
liters |
3.785 |
|
|
|
|
|
----------------------------------------------------------------------------------------------------------------------------------------------------------------------
|
PUMP OPERATION AT 50 HZ |
60 HERTZ |
50 HERTZ OPERATION |
GPM |
X 0.833 (17%) |
HEAD |
X 0.694(31%) |
B.H.P. |
X 0.58 (43%) |
3500 RPM |
2900 RPM |
1750 RPM |
1450 RPM |
|
|